Mini Mineral Water Production Plant for Bottled Water Factory Small Water Production Plant with 3000bph Fully Automatic System

Product Description

Mini Mineral Water Production Plant for Bottled Water Factory Small Water Production Plant with 3000BPH Fully Automatic System

Product Description

Introducing the Automatic Water Bottling & Sealing Machine, a masterpiece of high-efficiency engineering. This water filling machine embodies cutting-edge technology tailored for the needs of modern mineral water plants as well as alkaline water production lines. Featuring a robust capacity of 2000 bottles per hour (2000 BPH),it stands as the perfect solution for small to medium-sized bottled water enterprises seeking dependable and budget-friendly water bottling equipment.

This remarkable machine unites bottle rinsing, filling, and sealing into a single comprehensive system, streamlining the entire automatic production process for 500ml-2L PET bottles, catering to the production of drinking water, mineral water, and purified water with unmatched efficiency.

Key Features

• 3-in-1 Monoblock Design (Rinsing, Filling, Sealing)
  Its compact structure significantly boosts efficiency and cuts down labor costs, optimizing your bottled water production line.
• High Precision Water Filling System
  Utilizing advanced gravity or pressure filling technology ensures an exact filling volume with stable and reliable operation.
• Automatic Bottle Capping / Sealing Machine
  Equipped with a state-of-the-art sealing system to provide a leak-proof and hygienic closure, ensuring product safety.
• Food-Grade SUS304 Stainless Steel
  Conforms to international standards, ensuring drinking water bottling machine and hygiene safety of the highest order.
• PLC Control with Touch Screen Panel
  Designed for ease of operation, it offers real-time monitoring and an automatic fault alarm system for seamless functionality.
• Flexible Bottle Size Range (500ml-2L)
  Allows for rapid adjustment to accommodate various PET bottle specifications, enhancing versatility.

Product Parameters

 

Model	CGF14125	CGF18186	CGF24248	CGF323210	CGF404010
Heads of washing, filling , sealing	14-12-5	18-18-6	24-24-8	32-32-10	40-40-10
Production capacity (bottle/hour)	3000-5000	5000-7000	8000-12000	12000-15000	16000-20000
Suitable bottle diameter(mm)	φ=50-100 H=170 330-1500ml
Spraying pressure	2~3
Motor power	Main  motor 4.23kw	Main motor5.03kw	Main motor 6.57kw	Main motor7.5kw	Main motor 8.63kw
Power of outer vacuum pump	0.7	1.1	1.5	2.2	2.2
overall dimension (LxWxH)	2100x1400x2500	2460x1720x2650	3100x2100x2650	3500x2500x2650	4600x1800x2650
Weight	2500	3500	4200	5500	6800

 

Machine List

 

Raw Water Treatment System

The first step of the Mineral Water Production Line is purifying raw water. This system typically includes:

• Sand filter - expertly removes large particles and sediment, ensuring the purity of your water.

• Activated carbon filter - effectively eliminates chlorine, unpleasant odors, and organic compounds for a fresh taste.

• Softener - reduces water hardness to prevent scale buildup in machinery, prolonging equipment life.

• Precision filter / Microfiltration - ensures that even the smallest particles and impurities are meticulously removed.

• Reverse Osmosis (RO) system - adeptly removes bacteria, heavy metals, and dissolved solids for clean, safe water.

This stage ensures that your Drinking Water Production Line meets stringent hygiene standards and consistently provides high-quality bottled water.

Bottle Blowing / Unscrambling System(Optional)

For PET bottles, the Automatic Water Bottling Line can seamlessly integrate a bottle blowing machine:

• PET preform heating and blowing - produces bottles on-site, significantly reducing transportation costs.

• Bottle unscrambler - automatically feeds bottles onto the conveyor with precision, ensuring a smooth production flow.

• Handles multiple bottle shapes and sizes for unparalleled flexibility in the Mineral Water Production Line.

 

Rinsing, Filling & Capping (3-in-1 Machine)

This is the heart of the Drinking Water Production Line:

• Rinsing - bottles are meticulously cleaned with filtered water or air to remove dust and contaminants.

• Filling - utilizes gravity or volumetric filling for precise water levels with minimal spillage.

• Capping - automatic screw or snap-on caps ensure bottles are sealed hygienically and securely.

This 3-in-1 system optimizes space, reduces labor, and guarantees the delivery of clean and safe bottled water.

Labeling System

A professional Mineral Water Production Line includes a state-of-the-art plastic bottle labeling machine, engineered for efficient and precise labeling of PET containers:

• Supports self-adhesive sticker labels, OPP hot melt labels, and shrink sleeve labels specifically designed for plastic bottles.
• Suitable for labeling PET bottle bodies, necks, and caps, meeting diverse branding and packaging requirements for bottled water production.
• Ensures high-speed, accurate label positioning and stable operation, perfectly matching the output of modern plastic bottle water filling lines and significantly enhancing overall production efficiency.

Packing System

Final step of the Drinking Water Production Line:

• Carton packing - Witness the seamless automation as bottles are elegantly grouped and expertly packed into sturdy cartons, ensuring they are primed for efficient shipping.

• Shrink wrap packing - Experience the precision of tightly wrapping bottles in resilient plastic film, creating a secure and stable unit for effortless palletizing.

• Optional palletizing system for fully automated storage and shipment.

This crucial step offers robust protection for the bottles during transport and meticulously prepares them for both retail and wholesale distribution, ensuring they reach their destination in perfect condition.

Testimonials

 

Plastic Bottle Water Production Line
Capacity: 6000BPH 1500ml
Installed in Russia (2025)

The Automatic Water Bottling Line effortlessly integrates rinsing, filling, capping, and labeling into one streamlined process, saving labor while ensuring unmatched quality and consistency. The Drinking Water Production Line is user-friendly, exceptionally reliable, and has significantly enhanced our operational efficiency. We are extremely pleased with its performance and are excited about future expansion opportunities.

Plastic Bottle Water Production Line
Capacity: 2000BPH / 500ml
Installed in Malaysia (2024.12)

We have implemented the state-of-the-art automatic water bottling line for our plastic bottle mineral water production. This remarkable system seamlessly integrates rinsing, filling, capping, and labeling, dramatically reducing labor costs and boosting production efficiency.

The machine operates with remarkable stability, is incredibly easy to use, and maintains precise filling accuracy. We are thoroughly satisfied with its outstanding performance and look forward to expanding our production capacity in the near future.

Plastic Bottle Water Production Line
Capacity: 3000BPH
Installed in Liberia(2023)

We acquired a complete A-Z water production line from Beyond Machinery. We asked for professional engineer installation support, which was incredibly helpful. While most of our operators are new, Beyond Machinery also provides comprehensive operation training to ensure everyone can maximize the line's potential.

The automation and precision of the machinery are truly impressive, allowing us to maintain consistent quality across our production runs.

Plastic Bottle Water Filling Line&Carbonated Drink Filling Line Capacity: 15000BPH    Installed in Tanzania(2019) Nice Machine! To improve the capacity of our production, we acquired this line from Beyond Machinery. We told them our basic request, and they offered us a solution. Their technician answered my confusion and drew the machine placing drawing! The drawing helps us settle the machine in the right place!

Why Choose Us

	As a leading water filling equipment manufacturer, we provide comprehensive solutions, complete production lines from bottle blowing to packaging. Years of focus have enabled us to be well aware of industry trends and customer needs. Our equipment uses the latest technology to ensure filling accuracy, speed and hygiene. The automated system enables efficient production, and precise control guarantees product quality. Our equipment effectively kills pollutants in the water and meets national hygiene standards. Choosing us means choosing an innovative and reliable partner to help you achieve long-term success in a competitive market.
	National high-tech enterprise certificate in 2019 With 35 invention patents Jiangsu Province private technology enterprises, Technology-based medium-sized enterprises, Jiangsu province high-tech enterprises
	Specialized in the beverage machinery industry over 16+ years. Export to over 80+ countries. Get a quote in 24 hours 2 years warranty CE certificate Distributor available in Canada, Australia, India, etc

Company Information:

ZHANGJIAGANG BEYOND MACHINERY CO., LTD. Nestled in the serene Sanxing Industrial Park within Zhangjiagang City, Jiangsu Province, China, our group company stands as a beacon of innovation and excellence.

For our state-of-the-art beverage machinery, our main product offerings include:

* Robust production lines for juice and tea, with a remarkable capacity ranging from 2000 to 30000 BPH for seamless hot filling.

* Efficient production lines for mineral and purified water, designed to handle 2000 to 30000 BPH, ensuring pristine quality with every drop.

* Advanced carbonated beverage and cold filling production lines, boasting capacities from 2000 to 30000 BPH to cater to the fizzy aficionados.

* Specialized production lines for vinegar, alcohol, and oil, accommodating a capacity of 1000 to 8000 BPH, blending tradition with technology.

* Versatile gallon barrel production lines, capable of managing 100 to 2000 BPH for 1, 3, and 5-gallon containers.

* Dynamic production lines for soybean milk, peanut milk, and other plant protein drinks, supporting a capacity of 2000 to 10000 BPH.

* Water treatment equipment, catering to 2 to 20 T/H for both mineral and pure water, ensuring impeccable purity and taste.

* Cutting-edge PET perform inject and blowing-stretching machines, engineered for precision and efficiency.

Relevant equipment: From bottle unscramblers to full bottle overturn sterilizers, concentrating equipment, plate and tube UHT devices, CIP systems, labeling machines, and auto film shrinking packing machines, we equip you with the finest tools for success.

We diligently uphold a rigorous quality management system aligned with ISO9001 standards. Our comprehensive processing line encompasses design, manufacture, sale, and after-sale service, propelling our products to international acclaim.

Guided by our company slogan 'Engineering Excellence', we invite you to reach out for more information. We are eagerly poised to forge prosperous business relationships with you in the near future.

Main production line

 

FAQ

FAQ:

 

1. What is the capacity of this water bottling machine?

The machine has a standard capacity of 2000 bottles per hour (2000 BPH) for 500ml-1L PET bottles. Capacity can be customized based on production requirements.

2. What bottle sizes is it suitable for?

It is designed for small bottled water sizes, mainly 500ml to 2L PET bottles, commonly used in mineral water and alkaline water production.

3. What types of water can it fill?

It is suitable for:

• Mineral water
• Purified drinking water
• Alkaline water
• Spring water

4. Does the machine include rinsing, filling, and capping?

Yes, it is a 3-in-1 monoblock system, integrating bottle rinsing, water filling, and capping/sealing in one machine.

5. Is it fully automatic?

Yes, the machine is fully automatic, controlled by a PLC system with touch screen, requiring minimal manual operation.

6. What material is the machine made of?

The main structure is made of food-grade SUS304 stainless steel, ensuring hygiene and long service life.

7. Can it work with different bottle shapes?

Yes, it can be adjusted for different round or square PET bottle designs, with quick changeover parts.

8. Is it suitable for small factories or startups?

Yes, it is ideal for small and medium-sized bottled water plants due to its compact design, low labor requirement, and stable performance.

9. Can it be connected with other machines?

Yes, it can be integrated with:

• Water treatment system
• Bottle blowing machine
• Labeling machine
• Packaging machine

10. What after-sales service is provided?

We provide:

• Installation guide and operation manual
• Remote technical support
• Spare parts supply
• Optional overseas installation service

Whole-hearted service every day!