Automatic Hybrid Bottle/Can Filling Machine carbonated drink filling machine/carbonated beverage filling machine
Feature:
Our innovative beverage counter-pressure bottle/can filling line includes the monoblock unit HYBRID (Monoblock which includes the rinsing unit, the counterpressure filling unit, the crown capping unit and the cans closure unit) .
Operation capacity:
- Up to 2400 pcs of the 0.5 lt bottles or cans per hour
- Up to 3000 pcs of the 0.3 lt bottles or cans per hour
You can handle more different size of the bottles or cans with this line. It is an extremely flexible & versatile machine. It is very simple to adapt the machine to use with each different diameter of bottles or cans in case of purchasing additional bottle/can handling parts (see the optional equipment)
This filling line, thanks to the electro-pneumatic control of the filling valves, offers high-speed precision filling and, in the case of beer and cider filling, minimal possible disolved oxygene level.
Main operation steps of the machine :
- Filling the bottles or cans with carbon dioxide from the external CO² pressurised supply tanks
- A hermetic seal is then created between the bottles/cans and counter-pressure filling valve
- Flushing of the inside of the bottles/cans by creating a flow of virgin CO² to remove the oxygen inside the bottles/cans, and at the same time by extracting the oxygen via the degassing valve
- Pressurising a second time the bottles/cans with CO² from the header tank on board the unit and balancing of the pressures between the bottles/cans and the header tank
- Counter-pressure filling is then performed
- Once filling is complete, there is a stabilising pause to let the product settle inside the bottles/cans which aids in prevents foaming
- Degassing bring the bottles/cans back to atmospheric pressure
Characteristics of the filling machine :
Reliable calculation of the fill level using the length of the vent tube
Low-oxygen filling thanks to CO² flushing
Closed CIP circuit
Hygienic design
Electro-pneumatically controlled filling valve functions for maximum flexibility, which is managed by the operator on the main control panel.
Able to handle various size bottles/cans ranging from 150ml to 1000ml using the exhange parts (optional equipment)
Able to handle various size can ends (upper and lower lids) 200, 202, 300 using the exhange parts (optional equipment)
Twin lane header tanks independently operating allows one filling lane to be operating while the other is stopped for maintenance. This is a perfect function to contingency in case of fill valve failure to allow production to keep moving.
The bottle/can filling line consists of these components and blocks :
- Depalletiser - Equipment for automatic loading of empty aluminum bottles/cans directly from pallets into the filling line.
- (Rinsing unit/ Filling unit/ Bottles closure unit/ Cans closure unit) - Automatic monoblock machine for rinsing, filling and closing the glass bottles or aluminium cans
- Bottle/can labelling unit - Linear self-adhesive label applicator
- Conveyor system - Motorised bottle/can conveyor system with bottles/cans pack off/accumulation table end of line
The bottle/can filling line is designed to be easy operated and controlled only with one worker.
Automatic monoblock machine for rinsing, filling and closing the glass bottles and aluminium cans
- Rinsing unit with 12 automatic rinsing positions for washing the bottles and cans before the filling process
- Isobaric (counterpressure) filling system with 12 automatic electro-pneumatic filling valves
- Product to be filled : beer, carbonated cider, wine, sparkling wine, carbonated lemonades, carbonated water, kombucha etc. The machine can be used also for filling non-carbonated beverages.
- Bottle types : common glass bottles - various size from 150ml to 1000ml using the exhange parts
- Can types : common aluminium cans - various size from 150ml to 1000ml using the exhange parts
- Filling capacity : Up to 3,000 bottles or cans / hour (330 ml bottles/cans )
- Filling capacity : Up to 2,400 bottles or cans / hour (500 ml bottles/cans )
- Filling temperature : recommended 0°C - 2°C for beer, cider
- Bottle closure unit : 1-head capping machine for 26mm crown caps
- Can closure unit : 1-head capping machine for aluminium can lids
- All the machine components that are in contact with the product are in AISI 304 stainless steel or food-friendly plastic materials.
Improved design with many new and enhanced features including:
- Faster filling cycle
- Integral brushless electronic operation, for more accurate positioning of bottles/cans and faster servicingUser friendly 7" colour HMI touchscreen control panel & PLC
- Total control of cycles of machine through interactive touch screen
- Full internet connection for remote software technical diagnosis and assistance
- Easy visibility and access from all sides via transparent opening door for easy maintenance
- Flexibility to fill any size of the glass bottles or aluminium cans
- Easy and rapid bottles/cans format changeover
- Material :Machine frame is made of stainless steel AISI 304 and machine support plate is made of painted iron covered with stainless steel AISI 304
Filling turret with electro-pneumatic counter pressure valves
Counter-pressure filling turret, supplied with 12 electro-pneumatic valves, suitable for filling carbonated products into glass bottles or aluminium cans.
- Automatic filling turret height adjustment.
- The filling turret has a twin tanks linear filling system with a mirror polished internal surface and an automatic level control probe.
- Fill level accuracy : +/- 2mm
The hybrid bottle/can filling line consists of these main units :
De-palletiser
Equipment for automatic loading of empty glass bottles or aluminum cans directly from pallets into the filling line.
The standalone bottles/cans de-palletiser is designed to utilise a small footprint whilst providing the ability for capacity of up to 10000 bottles or cans per hour. Our de-palletiser offer the flexibility of easily and quickly, changing between can sizes without causing long delays on production.
• Fully automated bottle/can unloading system.
• Accommodate all pallet sizes.
• SEW drives and motors.
• SMC pneumatic controls.
• Full CE certification.
• Automated pallet layers removal.
• User friendly control using the 4.3" touchscreen .
• Can accommodate all bottle/can sizes with simple sensor adjustment.
• Complete safety and interlock system.
• Date coder integration.
• Pallet layers catchment module with a protective basket.
HYBRID filling machine (Rinsing unit/ Filling unit/ Bottles closure unit/ Cans closure unit)
Automatic monoblock machine for rinsing, filling and closing the glass bottles and aluminium cans
- Rinsing unit rinsing positions for washing the bottles and cans before the filling process
- Isobaric (counterpressure) filling system with automatic electro-pneumatic filling valves
- Product to be filled : beer, carbonated cider, wine, sparkling wine, carbonated lemonades, carbonated water, kombucha etc. The machine can be used also for filling non-carbonated beverages.
- Bottle types : common glass bottles - various size from 150ml to 1000ml using the exhange parts
- Can types : common aluminium cans - various size from 150ml to 1000ml using the exhange parts
- Filling temperature : recommended 0°C - 2°C for beer, cider
- Bottle closure unit : capping machine for 26mm crown caps
- Can closure unit : capping machine for aluminium can lids
- All the machine components that are in contact with the product are in AISI 304 stainless steel or food-friendly plastic materials.
Rinsing unit description :
- multiple rinsing heads (electro-pneumatic isobaric filling valves)
- The bottle/can rinser is supplied with a single stage rinsing treatment.
- Electro-valve to control the rinsing fluid. The valve stops the rinsing fluid flow every time the machine stops and starts it at the machine re-starting.
- The cans/bottles are spaced by an infeed screw to allow the rinser's pincers to pick them up.
- Once in the correct position , the bottles/cans are picked up by the pincers and upturned in the rear section of the rinser , where the rinser's jets spray the inside of the bottles and cans with water.
- The drain water is collected via a tray under the jets, and the liquid may be drained away or recycled, filtered and re-used as required (optional kit extra)
- After the rinse cycle is completed the bottles/cans are re-positioned onto the conveyor belt and the infeed screw moves them over towards the filler and more bottles/cans are brought meantime into the rinser to be cleaned.
Filling unit description :
- multiple filling heads (electro-pneumatic isobaric filling valves)
- Automatic filling turret height adjustment
- Beverage product inlet complete with pneumatic butterfly valve.
- Upper tank provided with s/steel manometer and thermometer.
- User friendly 7" colour HMI touchscreen control panel & PLC
- 3 color light for status indication.
- Bottles/cans entry using an auger
- Bottles/cans handling using a star disc and external guides
- Gears in hardened steel and special plastic material which minimizes lubrication needs
- The beverage product is fed from above through central distribution, made of AISI 304 stainless steel
- Large diameter ball base bearing for rotation of the filling core
- Filling valves with automatic opening and the bottles/cans lifting jack
- AISI 304 stainless steel filling valves
- Adjustable level without replacing the parts
- CO2 injection before filling the cans and subsequent further injection of CO2 during the lifting and sealing phase of the filling valve, and automatic pressurization of the bottle/can
- Lifting jacks for cans, pneumatically powered. Pressure regulation is located in the electrical panel.
- Stainless steel level control probes.
- Predisposition for the normal sanitation cycle.
Can closure unit (the can seamer)
When the can with the lid (now correctly in position), is positioned just under the seaming head, a pneumatic piston lifts the can up, while the two seaming rollers move in to seal the can end to the can body.
Now the can is ready for packing.
Automatic bottle capping unit description :
- The automatic bottle capping unit in stainless steel with capacity 3000 bottles per hour is suitable for the application of crown caps with diameter Ø 26 mm on the glass bottles.
- The machine is suitable to operation with cylindrical glass bottles with diameter from Ø 55mm to Ø115mm and maximum height 370mm.
- The capping head is lifted mechanicallym, is manually adjustable through a handwheel and allows working with various bottle formats
- The crown caps are fed through automatic vibration feeder, photocell on the cork chute and the stop/start device to avoid damaging the closures.
- The closure shock compensation is obtained through an adjustable shock-absorber.
- This bottle capping unit is completely manufactured in stainless steel, plastic materials approved for food usage and steel alloys, making its cleaning maintenance and sterilization easier and assuring a long life.
- All parts of the machine are manufactured with CNC machines tools.
Automatic carton packing machine
equipment introduction:
Hot melt adhesive sealing, no tape, no separate unpacking and sealing.
No unpacking machine and sealing machine, occupies a smaller area, the carton cost is lower.
Imported RO hot melt glue coating machine (upgrade Nordson need to pay the difference), stable and durable performance.
PLC and touch screen control.
When there is a shortage of materials, the alarm will be issued and the machine will stop running automatically.
Easy to operate/efficient, reduce the number of labor and labor intensity, is an indispensable equipment for automatic production line.
Products can be arranged automatically according to packaging requirements.
It uses the latest design and is compact.
Service Term
1. Installation
The initial installation is not included with the professional member. All installation with our team must be scheduled at least 4 weeks in advance before actual trip taken. All necessary connectivity must be ready prior the service being scheduled.
While our professional member arrives at the site for a completed and final installation, two days training course will be provide to the customer for operation and maintenance procedure. The initial installation is provided within 5 working days . The actual installation days many vary, based on different machine mode and packing lines. Each day of working hour consist at 8 working hours. Any additional day will be charge according to our service fee listed below.
When initial installation is being called for our professional member required, the surcharge will be made advance by the purchase at US$80/person/day plus all travel expenses. Travel expenses include documentation fees visa charge); local and destination transportation charges air, train, ferry, bus, taxi or any means of transportation required to arrive to/from destination); accommodation (minimum of 3 star hotel facility) and 3 daily hot meals.
2. Translator
If translator is required and can't be provided by purchaser then we will provide a translator for same charge as initial installation stipulated above. All communicate with our engineer should be in Chinese. Any translation provide by us will be based between English and Chinese only. Purchaser is responsible for the translation between local language and English.
Commercial Terms
1. Warranty
All parts are under two Year Warranty with defects from manufacturer. Any other defect caused by human error, mishandling, wear-and tear & any foreseeable conditions will not be covered by this warranty. All electronic parts and component can be guaranteed by original part's manufacturer or our company.
2. Payment
30% of the total contract amount is to be T/T into assigned account at the period of 5 working days after the Purchase contract is signed.
70% of the balance must to be made via T/T of the remainder balance amount of the purchase contract before the ordered equipment is to be delivered 10 working days prior of the shipment.
We also accept L/C payment, 30% down payment, and 70% L/C at sight
Company Information:
ZHANGJIAGANG BEYOND MACHINERY CO., LTD. is a group company located in Sanxing Industrial Park, Zhangjiagang City, Jiangsu Province, China.
For beverage machine, our main products including:
*The capacity of 2000-- 30000 BPH for juice and tea hot filling producing line.
*The capacity of 2000 -- 30000 BPH for mineral water and purified water producing line.
*The capacity of 2000 -- 30000 BPH for carbonated beverage and cold filling producing line.
*The capacity of 1000 - 8000 BPH for vinegar and alcohol and oil producing line.
*The capacity of 100 -- 2000 BPH for 1 and 3 and 5 gallon barrel producing line.
*The capacity of 2000 -- 10000 BPH for soybean milk and peanut milk and other plants protein drink producing line.
*2~20T/H water treatment equipment(mineral water and pure water).
*PET perform inject and blowing-stretching machine.
Relevant equipments: Bottle unscrambler/Full bottle overturn sterilizer/Concentrating equipment/Plate and tube UHT device/CIP system/Labeling machine/Auto film shrinking packing machine.
We carry a strict quality management system in accordance with ISO9001 requirements. We have established a complete processing line including design and manufacture and sale and after sale service. Our products are well sold around the world.
We are proud to adhere to our company slogan "Engineering Excellence". Please be free to contact us for more information and we are ready for making business relations with you in the near future
We supply complete solution for the juice producing plant ,including Water treatment system /bottle blowing machine/ Washing filling capping machine/ Code sprayer / Automatic labeling machine / Automatic packing machine / Automatic Palletizer system
FAQ:
Q:What are you main products?
A:Zhangjiagang Beyond Machinery Co., Ltd. is a 12-year-old manufacturer specializing in the production of beverage filling machinery and equipment. We have been certificated by the famous cercification authority.
The products include: beverage filling machiner,hot filling production line, Pure water filling machine, pure water production equipment, oil filling machine; beer can(bottle) filling machine;milk filling production line, 5 gallon filling production line , carbonated soft drink production line , big bottle water filling production line , three-in-one filling machine, beverage equipment, etc.
Similiar equipments contain water treatment plant ,PET bottle blowing machine,bottle unscramber machine,labeling machine,packing machine,sterilizer,date printer,etc.
We can help you to start a new company in beverage production line .we make all of our customers be satisfied with the machine and our service.Any question about this machine or our factory ,please contact us ,sincerely serve for you .
Q:How can I install my machine when it arrives?
A:We will send the engineers to install and test the machines and have training lessons abroad, but the Visa fee, round tickets, accommodation, eating, and the allowance of 80USD per day per person will be on customer's side.
Or the customer can send the engineer to our company to complete the inspection of the goods, as well as the installation and training lessons ,but the Visa fee, round tickets, accommodation, eating, and the allowance will be paid by customers .
Q:What's your guarantee or the warranty of the quality if we buy your machines?
A:We offer you high quality machines with 2 years guarantee . we will give u free spare parts in 2 years.
If during the warranty period, the quality or specification of the goods is found to be inconsistent with the contractual requirements, or if the goods are found to be defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to use the inspection documents issued by the statutory authority. During the warranty period of the goods, the buyer shall make a claim against the seller.
Q:Where is your company located ?How can i visit there?
A:Our factory is located in XiGang jinfeng town,zhangjiagang City,Jiangsu Province,China.
You can fly to Shanghai Pudong International Airport and we are warmly welcome to visit us.(Provide pick-up service.)
Q:How can l get some samples?
A:We have no sample.we will send you more pictures and video about this machine,and welcome to visit our factory to see the machine running in the factory.
Q:How about the quality of your products.
A:Our company guarantees that the products provided are brand new, unused, with the latest design and suitable materials, and comply with the quality, specification and performance of the contract in all respects.
Q:What's the delivery time?
A:7-45 days after the T/T deposit or L/C.(The premise is to receive customer's samples and deposit).
Q:What about Product's material and configuration use?
A:304 stainless steel, the machine frame material is iron. According to customer requirements, 316 stainless steel is available , complete machine stainless steel, and customers demand specified configuration.
OUR SERVICE:
We are proud to adhere to our company slogan "Engineering Excellence".Quality of products is the life of Beyond, customers' satisfaction is our emphasis of work. Repeat orders from old customers are our standard to measure the user's experience.
Warranty: 12 months
Warranty for motors: 12 months
In the warranty period:
In order to provide customers improve and thoughtful service, eliminating the customer's worries. Our company has established a perfect after-sales service system and effective after-sales service measures, and through a dedicated hotline after-sales service to provide users with satisfactory answers to questions and technical support; and has a service department to conduct regular customer visits. The company currently has more than 10 professional service engineers as a strong after-sales service team, ask your service to provide protection. Our company to you to make subordinate repair service commitment, and in accordance with the requirements of the service commitment to provide you with maintenance services.
Whole-hearted service every day!
Audited Supplier 
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