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| Warranty: | 1 Year |
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High Efficiency Aluminum Beverage Cans Heating Tunnel Machine for Beer with 2000-10000bph Pasteurizer
The pasteurization and cooling tunnel is a critical piece of equipment in the food processing industry, widely used in the production of beverages, dairy products, juices, beer and other liquid foods. This system gently heats products to eliminate harmful microorganisms, ensuring safety, while rapidly cooling them to preserve quality, flavor, and nutritional value. Designed for efficiency and reliability, the tunnel ensures consistent product safety and optimal taste, making it an essential solution for modern food and beverage production lines.
Modular Structure: The tunnel is divided into independent modules for easy installation, maintenance, and upgrades. Each module's length and configuration can be adjusted according to production needs.
Intelligent Control System: Advanced PLC (Programmable Logic Controller) and SCADA (Supervisory Control and Data Acquisition) systems enable automated control and real-time monitoring. Operators can easily set parameters, monitor operations, and record production data via a touchscreen interface.
Efficient Heat Transfer: High-performance heat exchangers and circulating fans ensure uniform temperature distribution, improving sterilization efficiency and cooling speed.
Hygienic Design: Constructed with stainless steel, the tunnel is easy to clean and sanitize, meeting strict food safety standards. All food-contact components are made from food-grade materials to ensure safety and non-toxicity.
Energy-Saving Design: Optimized heat recovery systems and variable frequency drives reduce energy consumption and operational costs.
| Model | PLS-3000 | PLS-6000 | PLS-8000 | PLS-12000 | PLS-18000 |
|---|---|---|---|---|---|
| Maximum Sterilization Temperature | 100°C | 100°C | 100°C | 100°C | 100°C |
| Conveyor Line Speed | 110-553 mm/min, stepless | 110-553 mm/min, stepless | 110-553 mm/min, stepless | 110-553 mm/min, stepless | 110-553 mm/min, stepless |
| Heating Steam Pressure | 0.4 MPa | 0.4 MPa | 0.4 MPa | 0.4 MPa | 0.4 MPa |
| Heating Water Consumption (m³) | 21 | 40 | 55 | 80 | 120 |
| Total Power (kW) | 9.6 | 10.6 | 13.6 | 16.5 | 25 |
| External Dimensions (mm) | |||||
| - Length | 6500 | 14000 | 18880 | 21880 | 31000 |
| - Width | 2250 | 2750 | 2750 | 2750 | 2750 |
| - Height | 1735 | 1735 | 1735 | 1735 | 1735 |
| Weight (kg) | 3000 | 5000 | 6500 | 8500 | 12000 |
| Tunnel Area (m²) | 13.5 | 26.5 | 34 | 51 | 76 |
Pasteurization and Cooling Tunnel Workflow
Pasteurization eliminates pathogens and harmful microorganisms through heating at temperatures below full sterilization, preserving food flavor and nutrients. Typical pasteurization temperatures range from 60°C to 85°C, with duration depending on the product and microbial type. The cooling tunnel rapidly lowers the product temperature after pasteurization to prevent quality degradation or secondary contamination. The workflow is as follows:
Preheating: Products are gradually heated to the required pasteurization temperature before entering the tunnel.
Pasteurization: Products are held at a set temperature for a specific time to effectively kill harmful microorganisms, with precise control to maintain product quality.
Cooling: Immediately after pasteurization, products are cooled quickly using cold air or wate
Pasteurization and cooling tunnels are widely used for producing various liquid foods, including but not limited to:
Dairy Products: Milk, yogurt, cream, and similar products. Pasteurization effectively extends shelf life while preserving natural flavor and nutritional value.
Juices and Beverages: Orange juice, apple juice, tea drinks, etc. Pasteurization eliminates yeast and mold in juices, preventing fermentation and spoilage, ensuring consistent product quality.
Beer and Wine: While these beverages typically do not require high-temperature sterilization, mild pasteurization can extend shelf life and maintain consistent taste in certain cases.
Condiments and Sauces: Ketchup, salad dressings, soy sauce, and similar products. Pasteurization helps eliminate potential harmful bacteria, ensuring food safety for consumers.
r sprays to reach safe storage and transport temperatures.
Post-processing: Cooled products are then packaged, labeled, and prepared for shipment or distribution.
Pasteurization and cooling tunnels are widely used for producing various liquid foods, including but not limited to:
Dairy Products: Milk, yogurt, cream, and similar products. Pasteurization effectively extends shelf life while preserving natural flavor and nutritional value.
Juices and Beverages: Orange juice, apple juice, tea drinks, etc. Pasteurization eliminates yeast and mold in juices, preventing fermentation and spoilage, ensuring consistent product quality.
Beer and Wine: While these beverages typically do not require high-temperature sterilization, mild pasteurization can extend shelf life and maintain consistent taste in certain cases.
Condiments and Sauces: Ketchup, salad dressings, soy sauce, and similar products. Pasteurization helps eliminate potential harmful bacteria, ensuring food safety for consumers.
Customizing a pasteurization and cooling tunnel requires careful planning based on product characteristics and production requirements. The general steps and key considerations include:
Determine Product Characteristics
Product Type: Identify the product to be processed (e.g., dairy, juice, beverages) since microbial sensitivity and heat stability vary.
Packaging Form: Consider packaging type (bottles, cans, pouches) to select appropriate conveyance and cooling methods.
Set Target Parameters
Pasteurization Temperature and Time: Define suitable temperature and holding time according to product type and food safety standards (e.g., milk at 72°C for 15 seconds).
Cooling Temperature: Set target post-cooling temperature to prevent quality loss or secondary contamination during storage and transport.
Design the Process Flow
Preheating Section: Choose heating method (water bath, steam, electric) and adjust preheating time to ensure uniform temperature rise.
Pasteurization Section: Use precise temperature control systems and set sufficient holding time to eliminate harmful microorganisms while preserving product quality.
Cooling Section: Implement rapid cooling using cold air, cold water, or plate heat exchangers; optimize cooling speed to prevent thermal shock.
Post-Processing: Ensure smooth product transfer to packaging or storage areas; maintain a clean and sterile environment with filters and UV sterilization.
Equipment Selection and Configuration
Modular Design: Choose tunnel modules of suitable length and width according to production scale and facility layout.
Automation: Integrate PLC and SCADA systems for automated control and real-time monitoring.
Energy Efficiency: Use variable frequency drives and heat recovery systems to reduce energy consumption.
Validation and Commissioning
Simulation Testing: Conduct trial runs to verify temperature, holding time, and cooling effectiveness in each section.
Quality Testing: Regularly sample and test pasteurized products to ensure microbial safety standards are met.
Optimization: Fine-tune process parameters and equipment performance to achieve optimal results.
Maintenance and Management
Routine Maintenance: Establish maintenance schedules for heaters, coolers, sensors, and other key components.
Staff Training: Train operators on procedures and emergency measures.
Record Keeping: Maintain detailed production and equipment logs for traceability and analysis.
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1. Installation
The initial installation is not included with the professional member. All installation with our team must be scheduled at least 4 weeks in advance before actual trip taken. All necessary connectivity must be ready prior the service being scheduled.ZHANGJIAGANG BEYOND MACHINERY CO., LTD. is a group company located in Sanxing Industrial Park, Zhangjiagang City, Jiangsu Province, China.
For beverage machine, our main products including:
*The capacity of 2000-- 30000 BPH for juice and tea hot filling producing line.
*The capacity of 2000 -- 30000 BPH for mineral water and purified water producing line.
*The capacity of 2000 -- 30000 BPH for carbonated beverage and cold filling producing line.
*The capacity of 1000 - 8000 BPH for vinegar and alcohol and oil producing line.
*The capacity of 100 -- 2000 BPH for 1 and 3 and 5 gallon barrel producing line.
*The capacity of 2000 -- 10000 BPH for soybean milk and peanut milk and other plants protein drink producing line.
*2~20T/H water treatment equipment(mineral water and pure water).
*PET perform inject and blowing-stretching machine.
Relevant equipments: Bottle unscrambler/Full bottle overturn sterilizer/Concentrating equipment/Plate and tube UHT device/CIP system/Labeling machine/Auto film shrinking packing machine.
We carry a strict quality management system in accordance with ISO9001 requirements. We have established a complete processing line including design and manufacture and sale and after sale service. Our products are well sold around the world.
We are proud to adhere to our company slogan "Engineering Excellence". Please be free to contact us for more information and we are ready for making business relations with you in the near future
FAQ:
Q:What are you main products?
A:Zhangjiagang Beyond Machinery Co., Ltd. is a 12-year-old manufacturer specializing in the production of beverage filling machinery and equipment. We have been certificated by the famous cercification authority.
The products include: beverage filling machiner,hot filling production line, Pure water filling machine, pure water production equipment, oil filling machine; beer can(bottle) filling machine;milk filling production line, 5 gallon filling production line , carbonated soft drink production line , big bottle water filling production line , three-in-one filling machine, beverage equipment, etc.
Similiar equipments contain water treatment plant ,PET bottle blowing machine,bottle unscramber machine,labeling machine,packing machine,sterilizer,date printer,etc.
We can help you to start a new company in beverage production line .we make all of our customers be satisfied with the machine and our service.Any question about this machine or our factory ,please contact us ,sincerely serve for you .
Q:How can I install my machine when it arrives?
A:We will send the engineers to install and test the machines and have training lessons abroad, but the Visa fee, round tickets, accommodation, eating, and the allowance of 80USD per day per person will be on customer's side.
Or the customer can send the engineer to our company to complete the inspection of the goods, as well as the installation and training lessons ,but the Visa fee, round tickets, accommodation, eating, and the allowance will be paid by customers .
Q:What's your guarantee or the warranty of the quality if we buy your machines?
A:We offer you high quality machines with 2 years guarantee . we will give u free spare parts in 2 years.
If during the warranty period, the quality or specification of the goods is found to be inconsistent with the contractual requirements, or if the goods are found to be defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to use the inspection documents issued by the statutory authority. During the warranty period of the goods, the buyer shall make a claim against the seller.
Q:Where is your company located ?How can i visit there?
A:Our factory is located in XiGang jinfeng town,zhangjiagang City,Jiangsu Province,China.
You can fly to Shanghai Pudong International Airport and we are warmly welcome to visit us.(Provide pick-up service.)
Q:How can l get some samples?
A:We have no sample.we will send you more pictures and video about this machine,and welcome to visit our factory to see the machine running in the factory.
Q:How about the quality of your products.
A:Our company guarantees that the products provided are brand new, unused, with the latest design and suitable materials, and comply with the quality, specification and performance of the contract in all respects.
Q:What's the delivery time?
A:7-45 days after the T/T deposit or L/C.(The premise is to receive customer's samples and deposit).
Q:What about Product's material and configuration use?
A:304 stainless steel, the machine frame material is iron. According to customer requirements, 316 stainless steel is available , complete machine stainless steel, and customers demand specified configuration.
OUR SERVICE:
We are proud to adhere to our company slogan "Engineering Excellence".Quality of products is the life of Beyond, customers' satisfaction is our emphasis of work. Repeat orders from old customers are our standard to measure the user's experience.
Warranty: 12 months
Warranty for motors: 12 months
In the warranty period:
In order to provide customers improve and thoughtful service, eliminating the customer's worries. Our company has established a perfect after-sales service system and effective after-sales service measures, and through a dedicated hotline after-sales service to provide users with satisfactory answers to questions and technical support; and has a service department to conduct regular customer visits. The company currently has more than 10 professional service engineers as a strong after-sales service team, ask your service to provide protection. Our company to you to make subordinate repair service commitment, and in accordance with the requirements of the service commitment to provide you with maintenance services.
Whole-hearted service every day!
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