Automatic palletizer machine for stacking water bottle cartons and palletizing film packs on pallet
( 1 ) Summary:
- servo palletizer is to put the film packs filled with water on the pallet according to a certain arrangement, and stack them automatically. It can stack multiple layers, and then push them out, which is convenient for forklift trucks to be transported to the warehouse for storage. This equipment adopts PLC+touch screen control to realize intelligent operation management, which is simple and easy to master. It can greatly reduce the labor force and reduce labor intensity. It can realize the switching of different products and stacking types without adding changing parts, and it is suitable for stacking of film packs, cartons, turnover boxes and other products
( 2 )Main equipment pictures :
1. Picture of belt acceleration separator
| client's name |
beyond machinery |
| project name |
Automatic packaging production line |
2. Picture of the film package grouping and stacking table
3.Security fence picture
( 3 )Equipment composition :
- Membrane package input and sorting device
- The film package conveyed by the film packaging machine is equally divided by the roller conveying and accelerating belt separator according to the same spacing, and the products are also separated by accelerating the belt line to prepare in advance for turning and marshalling;
- The membrane package is turned or not turned by the PLC program set in advance;
- The products are transported to the lining platform through the roller conveyor to realize the automatic lining and grouping of the products;
- The entire column conveying platform pushes the first column of film packs in the column to the stacking separator layer with the cylinder, and pushes back and forth cyclically according to the stacking type design to form the whole layer stacking.
- Lifting and palletizing device
When the film package is arranged to form a layer through the entire platform, it is pushed into the elevator platform by the cylinder transplanting mechanism, and the elevator lifting tray moves forward to the upper part of the stacking position, and is placed on the pallet (or the previous sorting layer) smoothly. to form automatic palletizing. The palletizing device relies on a variable frequency motor and a chain to complete its lifting, lowering and forward (backward).
- Pallet stacking and automatic feeding device
1. Pallet supply device : The pallet warehouse can accumulate 10-12 empty pallets, and supply pallets to the palletizing device regularly according to the program requirements. Powered by a separate motor.
2. Pallet output device : When a pallet reaches the number of stacking layers, a signal is sent to push the solid stack out of the stacking part. The solid stacks are sent to the designated position by the exclusion conveyor.
( 4 )Equipment material :
- Rack: SS41 (A3 steel painted)
- Shaft: S45C bearing steel
- Roller: Double-ended bearing roller (galvanized)
- Hood: SS41 (A3 steel painted)
- Guide plate: SS41 (A3 steel painting)
( 5 )Equipment components :
- 1 set of feeding conveying system
- 1 set of acceleration belt separator
- 1 set of marshalling and alignment mechanism
- 1 low-position palletizing host
- 1 electronic control system
- 1 set of safety net fence
( 6 )Equipment technical parameters :
- Palletizing speed: 15 packs/minute (palletizing speed is related to pallet size and palletizing type)
- Operation mode: Through PLC control, touch screen operation control is realized
- Maximum weight per layer: 120kg
- Standard load-bearing per stack: 1650 kg (load-bearing is related to the structure and material of the stacking plate)
- Maximum stacking height: 1850mm (including standard pallet height 150mm)
- Applicable pallet maximum size: 1200*1200mm (or customized according to customer requirements)
- Applicable power supply: three-phase five-wire 380V/50HZ
- Power consumption: 9.5KW/hour
- Air consumption: 0.6-0.8 MPa 500NL/MIN
- Tracheal interface: quick intubation tracheal interface, 10mm
- Equipment size: 5800*5500*3300mm (L*W*H)
- Equipment weight: 6000KG
( 7 )Equipment features :
- It adopts touch screen operation to realize man-machine dialogue, which can display production speed, fault cause and location, and has a high degree of automation. PLC programmable program can be programmed to control the ordering and stacking layers of cartons, pallet supply and discharge.
- The pneumatic components and cylinders produced by Taiwan Yadke are used, and the quality and performance are reliable.
- The safety door and cover are equipped with electrical induction devices. When the cover door is opened, the machine stops working, which can protect personnel.
- The adjustment of the stacking method is convenient and simple, and can be carried out on the touch screen.
- film package is delivered according to the preset position .
- The pallet library has a large capacity and can accommodate 10-12 empty pallets, which can realize automatic supply of pallets.
- Several stacking methods can be completed without changing the stacking parts.
- The safety door has an automatic sensing function. When the safety door is opened, the equipment automatically stops the stacking, which can effectively ensure the safety of the operator. When the safety door is closed, the equipment automatically resets and continues to stack.
( 8 )Equipment electrical configuration :
| serial number |
name |
supplier |
country or region |
| 1 |
touch screen |
Siemens |
Germany |
| 2 |
servo motor |
Delta |
Taiwan |
| 3 |
cylinder |
AirTAC |
Taiwan |
| 4 |
The electromagnetic valve |
AirTAC |
Taiwan |
| 5 |
PLC |
Siemens |
Germany |
| 6 |
Inverter |
mitsubishi |
Japan |
| 7 |
relay |
Schneider |
France |
| 8 |
Photoelectric switch |
P+F |
Germany |
| 9 |
proximity switch |
P+F |
Germany |
Audited Supplier 
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