Automatic 3 in 1 Plastic Small Bottle Water Washing Filling Capping Machine

Product Description

Automatic 3 in 1 Plastic Small Bottle Water Washing Filling Capping Machine

 

Product Description

The Automatic 3 in 1 Plastic Small Bottle Water Washing Filling Capping Machine is a fully automatic solution designed for small plastic bottled water production lines. Integrating washing, filling, and capping in one compact unit, this machine is ideal for small to medium-sized water bottling plants, offering high efficiency and stable performance.

It is widely used for mineral water, purified water, and drinking water in 200ml to 2000ml plastic bottles, providing an all-in-one solution for clean, hygienic, and consistent bottling.

Key Features of Our Water Filling Machine

1. 3-in-1 Integration: Combines washing, filling, and capping in one seamless process, saving space and reducing labor costs.

2. High Efficiency: Capable of 500-2000 bottles/hour, suitable for small-scale production lines.

3. Advanced PLC Control: Equipped with touch screen PLC, ensuring easy operation, monitoring, and error diagnostics.

4. Hygienic Design: All parts in contact with water are made of stainless steel 304/316, ensuring safety and compliance with food-grade standards.

5. Adjustable Filling Volume: Supports volumetric or gravity filling methods for precise liquid measurement.

6. Flexible Bottle Sizes: Designed to handle various small plastic bottles without frequent adjustments.

7. Automatic Cap Feeding & Capping: Reduces manual intervention, ensuring consistent sealing.

8. Energy Efficient & Durable: Low power consumption and robust construction for long-term operation.

9. Easy Maintenance: Modular design allows quick cleaning and part replacement.

10. Optional Customization: Can adapt to customer-specific bottle sizes, shapes, or production requirements.

 

Product Parameters

 

Model	CGF14125	CGF18186	CGF24248	CGF323210	CGF404010
Heads of washing, filling , sealing	14-12-5	18-18-6	24-24-8	32-32-10	40-40-10
Production capacity (bottle/hour)	3000-5000	5000-7000	8000-12000	12000-15000	16000-20000
Suitable bottle diameter(mm)	φ=50-100 H=170 330-1500ml
Spraying pressure	2~3
Motor power	Main  motor 4.23kw	Main motor5.03kw	Main motor 6.57kw	Main motor7.5kw	Main motor 8.63kw
Power of outer vacuum pump	0.7	1.1	1.5	2.2	2.2
overall dimension (LxWxH)	2100x1400x2500	2460x1720x2650	3100x2100x2650	3500x2500x2650	4600x1800x2650
Weight	2500	3500	4200	5500	6800

 

Machine List

	Bottle Blowing System Linear construction transports preform to heating and bottle forming. Upgrade production capacity. Upgrade power efficiency.  Free  bottle designs for 200-3000ml bottle  2000-20000bottles per hour
	Water Treatment System Low-pressure shutdown protection. When the pre-treatment water supply is insufficient and the high-pressure pump inlet pressure is lower than 0.05MPa, the protection action will be automatically stopped and an audible and visual alarm will be issued. The pretreatment is equipped with a control multi-way valve, and the quartz sand filter and the activated carbon filter are automatically cleaned under a certain pressure difference. The reverse osmosis membrane cleaning system is equipped with physical cleaning, chemical cleaning, and filling of the reverse osmosis membrane module.
	Rinsing Filling Capping Machine Fully automated equipment integrates washing, filling, and capping. Boosting efficiency and reducing costs. Versatile for various liquids including water, wine, and juice. User-friendly design simplifies operation and maintenance, extending equipment life and enhancing productivity.  Wide production capacity range (1500-25000 bottles/hour), can be customized according to customer specific needs
	Labeling Machine Machine-wide adoption of a mature technology PLC control system, so that the whole stable, high-speed Operating system using touch-screen control, simple, practical, efficient The advanced technology of printer code machine, so that the writing clear, fast, and stable
	Packing Machine It adopts the imported PLC program automatic control. It has a stable function and precise control. It adopts the advanced spiral wind circulating structure and three-layer heat insulation to save resources. It has automatic functions like conveying materials, unscrambling, shrinking and cooling & design finalizing flow.

 

Testimonials

 

Plastic Bottle Water Production Line
Capacity: 3000BPH
Installed in Liberia(2023)

We acquired a complete A-Z water production line from Beyond Machinery. We asked for professional engineer installation support, which was incredibly helpful. While most of our operators are new, Beyond Machinery also provides comprehensive operation training to ensure everyone can maximize the line's potential.

The automation and precision of the machinery are truly impressive, allowing us to maintain consistent quality across our production runs.

 

Plastic Bottle Water Filling Line&Carbonated Drink Filling Line Capacity: 15000BPH    Installed in Tanzania(2019) Nice Machine! To improve the capacity of our production, we acquired this line from Beyond Machinery. We told them our basic request, and they offered us a solution. Their technician answered my confusion and drew the machine placing drawing! The drawing helps us settle the machine in the right place!

Why Choose Us

	As a leading water filling equipment manufacturer, we provide comprehensive solutions, complete production lines from bottle blowing to packaging. Years of focus have enabled us to be well aware of industry trends and customer needs. Our equipment uses the latest technology to ensure filling accuracy, speed and hygiene. The automated system enables efficient production, and precise control guarantees product quality. Our equipment effectively kills pollutants in the water and meets national hygiene standards. Choosing us means choosing an innovative and reliable partner to help you achieve long-term success in a competitive market.
	National high-tech enterprise certificate in 2019 With 35 invention patents Jiangsu Province private technology enterprises, Technology-based medium-sized enterprises, Jiangsu province high-tech enterprises
	Specialized in the beverage machinery industry over 16+ years. Export to over 80+ countries. Get a quote in 24 hours 2 years warranty CE certificate Distributor available in Canada, Australia, India, etc

 

After Sales Service

1. Installation

The initial installation is not included with the professional member. All installation with our team must be scheduled at least 4 weeks in advance before actual trip taken. All necessary connectivity must be ready prior the service being scheduled.
 
While our professional member arrives at the site for a completed and final installation, two days training course will be provide to the customer for operation and maintenance procedure. The initial installation is provided within 5 working days  . The actual installation days many vary, based on different machine mode and packing lines. Each day of working hour consist at 8 working hours. Any additional day will be charge according to our service fee listed below.
 
When initial installation is being called for our professional member required, the surcharge will be made advance by the purchase at US$200/person/day plus all travel expenses. Travel expenses include documentation fees visa charge); local and destination transportation charges  air, train, ferry, bus, taxi or any means of transportation required to arrive to/from destination); accommodation (minimum of 3 star hotel facility) and 3 daily hot meals.
 
2. Translator
If translator is required and can't be provided by purchaser then we will provide a translator for same charge as initial installation stipulated above. All communicate with our engineer should be in Chinese. Any translation provide by us will be based between English and Chinese only. Purchaser is responsible for the translation between local language and English.

Commercial Terms
1. Warranty
All parts are under One Year Warranty with defects from manufacturer. Any other defect caused by human error, mishandling, wear-and tear & any foreseeable conditions will not be covered by this warranty. All electronic parts and component can be guaranteed by original part's manufacturer or our company.
 
2. Payment
30% of the total contract amount is to be T/T into assigned account at the period of 5 working days after the Purchase contract is signed.
70% of the balance must to be made via T/T of the remainder balance amount of the purchase contract before the ordered equipment is to be delivered 10 working days prior of the shipment.
We also accept L/C payment, 30% down payment, and 70% L/C at sight
Company Information:

ZHANGJIAGANG BEYOND MACHINERY CO., LTD. is a group company located in Leyu Town, Zhangjiagang City, Jiangsu Province, China.

For beverage machine, our main products including:

              *The capacity of 2000-- 30000 BPH for juice and tea hot filling producing line.

              *The capacity of 2000 -- 30000 BPH for mineral water and purified water producing line.

              *The capacity of 2000 -- 30000 BPH for carbonated beverage and cold filling producing line.

              *The capacity of 1000 - 8000 BPH for vinegar and alcohol and oil producing line.

              *The capacity of 100 -- 2000 BPH for 1 and 3 and 5 gallon barrel producing line.

              *The capacity of 2000 -- 10000 BPH for soybean milk and peanut milk and other plants protein drink producing line.

              *2~20T/H water treatment equipment(mineral water and pure water).

              *PET perform inject and blowing-stretching machine.

 Relevant equipments: Bottle unscrambler/Full bottle overturn sterilizer/Concentrating equipment/Plate and tube UHT device/CIP system/Labeling machine/Auto film shrinking packing machine.

 We carry a strict quality management system in accordance with ISO9001 requirements. We have established a complete processing line including design and manufacture and sale and after sale service. Our products are well sold around the world.

 We are proud to adhere to our company slogan "Engineering Excellence". Please be free to contact us for more information and we are ready for making business relations with you in the near future,

 

Main production line

 

FAQ

Q1: What bottle sizes can this machine handle?
A1: It can handle plastic bottles ranging from 200ml to 1000ml, and customization is available for other sizes.

Q2: What liquids can it fill?
A2: Suitable for drinking water, mineral water, and purified water.

Q3: Is the machine easy to operate?
A3: Yes, with PLC touch screen control, operation is simple and user-friendly.

Q4: Can the production speed be adjusted?
A4: Yes, it supports 500-2000 bottles/hour, depending on bottle size and filling volume.

Q5: What certifications does the machine have?
A5: CE and ISO certified, compliant with food-grade safety standards.

 

Whole-hearted service every day!