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The servo palletizer is used to stack cartons or film-wrapped products on pallets in a certain arrangement, and then automatically stack them. It can stack multiple layers and then push them out for forklifts to transport them to the warehouse for storage. This equipment uses PLC + touch screen control to achieve intelligent operation and management, which is simple and easy to master. It can greatly reduce the number of workers and reduce labor intensity. It can switch between different products and pallet types without adding change parts, and is suitable for palletizing film packages, cartons, turnover boxes and other products.
1. The film packages delivered by the film package machine are divided into equal parts according to the same spacing through roller conveyor and acceleration belt separator, and the products are separated by the acceleration belt line to prepare for turning and grouping in advance;
2. The film packages are turned or not turned through the pre-set PLC program;
3. The products are transported to the alignment platform through the roller conveyor to realize automatic alignment and grouping of products;
4. The alignment conveying platform pushes the first row of aligned film packages to the stacking partition layer with a cylinder, and pushes them back and forth according to the stacking type design to form a whole layer of stacking.
Lifting and stacking device
When the film packages are arranged on the alignment platform to form a layer, they are pushed into the elevator platform by the cylinder transfer mechanism. The elevator lifts the pallet forward to the upper part of the stacking position and places it steadily on the pallet (or the previous sorting layer) to form automatic stacking. The stacking device relies on variable frequency motors and chains to complete its lifting, lowering and forward (backward) movements.
Pallet stacking and automatic supply device
1. Pallet supply device: The pallet warehouse can stack 10-12 empty pallets and supply pallets to the palletizing device regularly according to the program requirements. Powered by a separate motor.
2. Pallet output device: When a pallet reaches the number of stacking layers, a signal is issued to push the solid pallet out of the stacking part. The solid pallet is sent to the designated position through the elimination conveyor belt.
Frame: SS41 (A3 steel spray paint)
Shaft: S45C bearing steel
Roller: Double-end bearing roller (galvanized)
Hood: SS41 (A3 steel spray paint)
Guide plate: SS41 (A3 steel spray paint)
The touch screen operation is used to realize human-machine dialogue, which can display the production speed, fault cause and location, and has a high degree of automation. The PLC programmable program can be used to program the sorting and stacking layers of cartons, the supply and discharge of pallets.
The pneumatic components and cylinders produced by Taiwan Yadek are used, with reliable quality and performance.
The safety door and cover are equipped with electrical sensing devices. When the cover door is opened, the machine stops working to protect the personnel.
The stacking method is convenient and simple to adjust, and can be done on the touch screen.
The carton supply system is controlled by a brake motor to ensure that the film package is delivered at a pre-set position.
The pallet warehouse has a large capacity and can accommodate 10-12 empty pallets, which can realize automatic supply of pallets.
Several stacking methods can be completed without replacing stacking parts.
The safety door has an automatic sensing function. When the safety door is opened, the equipment automatically stops stacking, which can effectively ensure the safety of the operator. When the safety door is closed, the equipment automatically resets and continues stacking.
Palletizing speed: 15 packs/minute (palletizing speed is related to pallet size and palletizing type)
Operation mode: through PLC control, touch screen operation control
Maximum load-bearing capacity per layer: 120 kg
Standard load-bearing capacity per pallet: 1650 kg (load-bearing capacity is related to the structure and material of the pallet board)
Maximum palletizing height: 1850 mm (including standard pallet height 150 mm)
Maximum applicable pallet size: 1200*1200 mm (or customized according to customer requirements)
Applicable power supply: three-phase five-wire 380V/50HZ
Power consumption: 9.5KW/hour
Air consumption: 0.6-0.8 MPa 500NL/MIN
Air pipe interface: quick-insert air pipe interface, 10 mm
Equipment size: 5800*5500*3300 mm (L*W*H)
Equipment weight: 6000KG
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