Industrial Hot Filling Production Line for Pulpy Juice, Fruit Concentrate and Vegetable Beverage

• Customization: Available
• After-sales Service: Online Video
• Warranty: 1 Year
• Model NO.: BY202210122
• Type: Volumetric Filling Machine
• Automatic Grade: Fully Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Capacity Cup
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Power: by Order
• Machine: Juice Filling Machine
• Certificate: ISO9001
• Control Mode: PLC
• PLC: Mitsubishi
• Status: New
• Color Choose: No
• Processing Type: Juice
• Dianya: 380V
• Volume: 500ml
• Transport Package: Export Standard Packages
• Specification: ISO9001
• Trademark: Beyond
• Origin: Zhangjiagang, Jiangsu, China
• HS Code: 8422309090
• Production Capacity: 20 Sets/Month
• Package Size: 220.00cm * 170.00cm * 180.00cm
• Package Gross Weight: 1500.000kg

Product Description

Industrial Hot Filling Production Line for Pulpy Juice, Fruit Concentrate and Vegetable Beverage

Product Description

Our Juice Production Line is a complete solution for producing a wide range of juice types, including fresh juice, fruit pulp juice, and mixed fruit beverages. Designed for both small-scale and industrial beverage manufacturers, this Hot Filling Production Line ensures product safety, stability, and a long shelf life while preserving the natural flavor and nutrients of the fruits.

This juice production line is widely used in factories producing orange juice, apple juice, mango juice, grape juice, and tropical fruit blends, making it versatile for different markets.

 

Key Features of Our Juice Filling Machine

 

1. High Efficiency: Capable of filling up to 6000 bottles/hour depending on bottle size.

2. Hot & Cold Filling Options: Supports hot-filling up to 95°C and cold-filling for temperature-sensitive beverages.

3. Precision Filling: Advanced piston/flow metering system ensures accurate volume per bottle.

4. CIP Cleaning System: Automatic cleaning in place reduces manual maintenance.

5. Touch Screen & PLC Control: User-friendly interface allows easy adjustment of speed, temperature, and volume.

6. Durable Construction: Entire contact parts are SUS304 stainless steel, ensuring hygiene and long service life.

7. Versatile Bottle Compatibility: Suitable for PET and plastic bottles, ranging from 250ml to 2000ml.

8. Safety & Compliance: CE-certified electrical components and emergency stop protection.

Product Parameters

Model	RCGF14-12-5	RCGF18-18-6	RCGF24-24-8	RCGF32-32-8	RCGF40-40-12	RCGF50-50-12
Capability base on 500ml	3000-5000	5000-8000	8000-12000	12000-15000	16000-18000	20000-24000
Applicable bottle type	bottle diameter 50-100mm; height 150-320mm; volume 330-2000ml
Applicable cap shape	plastic screw cap/aluminum cap
Gas consumption(m³/min)	0.2	0.2	0.4	0.4	0.5	0.55
Total power(kw)	2.57	2.57	3.5	5.5	7.5	11
Total weight(kg)	2600	3500	4650	6800	8500	10000
Dimension(L*W*H)(mm)	2400*1750*2500	2500*1860*2550	3100*2100*2550	3800*3000*2850	4650*3300*3400	4850*3650*3300

 

Machine List

	Bottle Blowing System Linear construction transports preform to heating and bottle forming. Upgrade production capacity. Upgrade power efficiency.  Free  bottle designs for 200-3000ml bottle  2000-20000bottles per hour
	Water Treatment System Low-pressure shutdown protection. When the pre-treatment water supply is insufficient and the high-pressure pump inlet pressure is lower than 0.05MPa, the protection action will be automatically stopped and an audible and visual alarm will be issued. The pretreatment is equipped with a control multi-way valve, and the quartz sand filter and the activated carbon filter are automatically cleaned under a certain pressure difference. The reverse osmosis membrane cleaning system is equipped with physical cleaning, chemical cleaning, and filling of the reverse osmosis membrane module.
	Syrup Mixing System It adopts a high-quality water pump and Siemens electrical equipment and other parts to form a complete automatic control system. The advantages are motor coordination, beautiful appearance, convenient rinsing, and high automatic level. It is suitable for mixing all kinds of drinks, such as soda water, fruit juice, cola, and drinks.
	UHT Sterilization System Machine-wide adoption of a mature technology PLC control system, so that the whole stable, high-speed Operating system using touch-screen control, simple, practical, efficient The advanced technology of printer code machine, so that the writing clear, fast, and stable
	Rinsing Filling Capping Machine Adopt the latest PLC control system to ensure stable and reliable operation Unique filling valve design, suitable for different types of bottles and juices Use food-grade materials such as 304 stainless steel to ensure hygiene and safety Can handle a variety of container sizes (200ml to 2000ml) and juice types Wide production capacity range (1500-25000 bottles/hour), can be customized according to customer specific needs
	Inverted-Bottle Sterilization System This machine is mainly composed of a bracket, a vertical bottle-feeding device, a horizontal bottle-feeding device, and a power device. It adopts a mechanical stepless transmission device and the output is adjustable. The frame is made of SUS304 stainless steel, with a beautiful appearance and easy operation.
	Cooling System The machine reduces the temperature of hot filling drinks to 36-40 or increases the temperature of cold filling carbonic acid drinks to 36 -- 40. It is used in PE bottled hot tea drinks and carbonic acid drinks cold filling production lines. The machine can eliminate the condensed water on the external side of bottles, and keep bottles clean and dry. It makes bottles easier to label and pack.
	Labeling Machine Machine-wide adoption of a mature technology PLC control system, so that the whole stable, high-speed Operating system using touch-screen control, simple, practical, efficient The advanced technology of printer code machine, so that the writing clear, fast, and stable
	Packing Machine It adopts the imported PLC program automatic control. It has a stable function and precise control. It adopts the advanced spiral wind circulating structure and three-layer heat insulation to save resources. It has automatic functions like conveying materials, unscrambling, shrinking and cooling & design finalizing flow.

 

Testimonials

 

 

Plastic Bottle Juice Production Line Capacity: 8000BPH    Installed in Bulgaria(2018) Man, this juice-filling machine's pretty neat! It's super efficient at getting juice into plastic bottles. As a practical guy, I dig how automated and precise it is. Overall, it's cutting-edge stuff, perfect for big-scale production. It's not just faster but keeps the quality consistent too. That's huge for juice makers, no matter their size

Plastic Bottle Water Filling Line&Carbonated Drink Filling Line Capacity: 15000BPH    Installed in Tanzania(2019) Nice Machine! To improve the capacity of our production, we acquired this line from Beyond Machinery. We told them our basic request, and they offered us a solution. Their technician answered my confusion and drew the machine placing drawing! The drawing helps us settle the machine in the right place!

Why Choose Us

	As a leading water filling equipment manufacturer, we provide comprehensive solutions, complete production lines from bottle blowing to packaging. Years of focus have enabled us to be well aware of industry trends and customer needs. Our equipment uses the latest technology to ensure filling accuracy, speed and hygiene. The automated system enables efficient production, and precise control guarantees product quality. Our equipment effectively kills pollutants in the water and meets national hygiene standards. Choosing us means choosing an innovative and reliable partner to help you achieve long-term success in a competitive market.
	National high-tech enterprise certificate in 2019 With 35 invention patents Jiangsu Province private technology enterprises, Technology-based medium-sized enterprises, Jiangsu province high-tech enterprises
	Specialized in the beverage machinery industry over 16+ years. Export to over 80+ countries. Get a quote in 24 hours 2 years warranty CE certificate Distributor available in Canada, Australia, India, etc

 

Main production line

 

FAQ

• Q1: What products can be produced by this Hot Filling Production Line?
  A: This Industrial Hot Filling Production Line is designed for pulpy juice, fruit concentrate, vegetable beverages and other non-carbonated drinks. It is suitable for products such as mango juice, orange juice, tomato juice, mixed fruit drinks and vegetable-based beverages.

  Q2: What is the advantage of hot filling technology for juice production?
  A: Hot filling technology helps improve product safety and shelf stability by filling beverages at a controlled high temperature. It is widely used for juice products that require longer shelf life without affecting product quality.

  Q3: Can this production line handle fruit pulp particles?
  A: Yes. The system can be customized for pulpy juice products. The filling equipment can handle different pulp contents and particle sizes according to the product formula and production requirements.

  Q4: What is the difference between fruit juice filling and fruit concentrate filling?
  A: Fruit concentrate usually has higher viscosity and concentration compared with normal juice. The filling system and processing equipment can be customized according to product viscosity, concentration and flow characteristics.

  Q5: What equipment is included in this Industrial Juice Production Line?
  A: A complete line can include raw material processing equipment, mixing tanks, sterilization system, hot filling machine, capping machine, cooling system, labeling machine and packaging equipment.

  Q6: What types of containers can be used for this Hot Filling Machine?
  A: The production line can be configured for PET bottles, glass bottles and other suitable beverage containers according to customer requirements.

  Q7: Can this line produce different types of fruit and vegetable beverages?
  A: Yes. The production process can be adjusted for different recipes, including fruit juice, vegetable juice, blended beverages and concentrate-based drinks.

  Q8: How does the machine ensure filling accuracy and product quality?
  A: The system adopts automatic control technology to maintain stable filling volume, accurate temperature control and reliable production performance during continuous operation.

  Q9: Can you customize the juice production line according to our factory requirements?
  A: Yes. We provide customized solutions based on production capacity, bottle type, beverage formula, pulp content, workshop layout and automation requirements.

  Q10: Do you provide technical support after purchasing the beverage production line?
  A: Yes. We provide installation guidance, operation training and technical support to help customers operate the Hot Filling Production Line efficiently.